PLUS-E
is a compact, lightweight device in handy B5 size, fiving simple
operation. It prevents errors, achieving a significant increase
in its duty cycle.
Quick
& Precise
No loss Time. The automatic compensation function is installed
to prevent errors.
As a result of a monitoring process time of 0.03 seconds
and each error prevention function, a significant decrease
is achieved in loss time, realizing higher duty cycles.
High
Accuracy
Excellent screen resolution six times as high as that of
comventional equipment has been realized.
Element size has been downsized to one-six-teenth of the
conventional size.A 640-by-480 pixel screen allows a precise
monitoring of minimal or molded workpieces in detail
Compact
& Lightweight
compact and lightweight construction takes up less space.
The 6.5-inch LCD monitor unit has an all-in-one design as
little as 1.0 kg allows you to operate at hand, while monitoring
the screen. Large space is unnecessary for installation
so you can put it anywhere.
Simple
Operation
Menu method and automarking function provide a simple operation.
Settings for each condition can be easily operated by simply
selectiong items on the screen. Automatic capture of reference
image is possible and completed in one cycle.
Outside memory storage
Main body is equipped with CompactFlash (CF) card slot. So setting conditions of each molds,logging data of monitoring and the pictures of NG occurring can be stored into CF card. It helps to solve the trouble by analyzing data anda the pictures in CF card.
*Compatible with max 1GB data storage
※ JP No. 2633946
Major
Applications
Monitoring of mold parts remaining on both cavity and core sides of mold.
Monitoring of errors in loading inserts parts.
Monitoring of both positions of slide cores and ejector
Monitoring of broken ejector pins
Monitoring errors of metal die casting.
Molded Workpiece Monitoring System
Error
prevetion function
■Automatic compensation function(patent pending)
■Independent area setting is available(Max. 16areas)
Position compensation
The automatic compensation in response to the dispersion of the mold opening stop position.
Luminous intensity compensaiton
The automatic compensation in response to drastic change of ambient luminous intensity.
>
Decreasing unnecessary molding cycle stop.
Arealine can be drawn disgonally so that unnecessary area of monitoring can be deleted,according to the shape of cavity and core. Also independent sensitivity settings are available in response to max 16 areas so that it realizes a stable monitoring and to copy and move areas are also avaiable.
Re-ejection
function
■Re-ejection
of un-ejected work pieces is performed by the predetermined
number (up to 99 times), allowing the automatic return to normal mold cycle.
>Reduction in the number of ejection decreases the wear of ejector pins and increases the productivity.
Other functions
■
2 camera monitoring
Using two cameras with one monitor is available, allowing to monitor more detailed work pieces and larger mold surface.
■
4 languages display avaiable
Selectable from Japanese, English Chinese or Korean with a simple operation.
■
Zoom up function
On the each screen of monitoring , standard picture capturing and area setting it is posible to zoom-up the picture Max. 4times.
■
Testing function
Monitoring can be checked after setting of monitoring conditions.
■
Counting function
It displays total cycle numbers, monitoring OK/NG numbers.
■
Option
Defective products rejection function, two-mold monitoring funtion, 3rd monitoring function and partial monitoring function.
Specifications
Type
PLUS-E-400
Screen
resolution
640
x 480 pixels
Minimum
process time
0.03
sec.
Display
6.5-inch
LCD
Synchronous
input signal
No
voltage contact signal
Interlock
output signal
No
voltage contact signal
Re-ejection
circuit
Standard
Two-camera
monitoring function
Standard
input power
DC24V
Power
consumption
24W
Ambient
temperature
0-45°C
Ambient
humidity
Relative humidity 85%(max.)without condensation
External
dimensions
282(W)
x 180 (H) x 62 (D) mm, excluding projected portion
Weight
1.0
kg
*Specifications
are subject to change without notice. Confirmation required
at the time of ordering.
Optional function
Defective products rejection function, two-mold monitoring function,3rd monitoring function and partial monitoring function.
Configurations
Standard equipments
Main
body
CCD camera(with standard lens)
Camera cable
Camera mounting stand (with Platform)
Lighting stand
Interface cable
I / O cable
I / O unit
Optional equipments
High sensitivity camera with special filter
Zoom lens
Wide
lens
Lens
Camera mounting stand (L)
Halogen lighting set
LED lighting set for High sensitivity camera
Compact flash memory card
Mounting stand for main body
Standard set
From upper left to right : Lighting stand, CCD camera, camera stand.
Center:Main body
Center left:I / O unit
From lower left: I / Ocable, camera cable, interface cable